Mechanical design technology

Update:10 Mar 2021
Summary:

Mechanical technology is about the mechanism of welding […]

Mechanical technology is about the mechanism of welding machinery and the technology that uses these mechanisms to transmit motion. In welding automation, welding mechanical devices are mainly composed of welding manipulators, welding roller racks, welding positioners, welding fixtures, workpiece conveying devices, automatic welding mechanisms, and special welding guns. Welding machinery technology is to design and manufacture advanced and reasonable welding devices according to the structural characteristics of the welding workpiece and the requirements of the welding process. With the help of computer-aided technology, advanced and reasonable welding devices are designed and manufactured to realize the mechanism movement in the automatic welding process.
1. Welding manipulator
A device that sends and maintains the machine head or welding torch at the position to be welded, or moves the welding torch along a specified track at a set welding speed. It is usually combined with a roller frame or a positioner, and can be a special equipment for automatic welding of the inner and outer circumferential seams, fillet welds, and inner and outer longitudinal seams of the workpiece.
Various types of welding machines can be equipped according to the needs of users, and auxiliary functions such as tracking, swing, monitoring, and flux recovery and transportation can be added. It can also be equipped with a loader seat, an internal telescopic arm and a maintenance platform.


2. Welding roller frame
The welding roller frame uses the friction between the weldment and the active roller to drive the rotation of the cylindrical (or conical) weldment. It is often used for welding the inner and outer circumferential seams and the inner and outer longitudinal seams of cylindrical workpieces. It is composed of a base, a driving roller, a driven roller, a bracket, a transmission device, and a power device drive.
The transmission device drives the active roller, and uses the friction between the active roller and the cylindrical workpiece to drive the workpiece to rotate to realize displacement, which can realize the horizontal position welding of the inner and outer circumferential seams of the workpiece and the inner and outer longitudinal seams. The automatic welding equipment can realize automatic welding. , It can greatly improve the quality of welds, reduce labor intensity, and improve work efficiency. Welding roller frame can also be used with manual welding or as inspection
Equipment for measuring and assembling cylindrical workpieces.
3. Welding positioner
Welding positioner is a welding positioner that rotates and tilts the workpiece so that the weld on the workpiece is placed in a favorable position for welding. It is mainly used for turning and welding of non-long workpieces such as frame, machine base, flange, head, etc. It can also be used for assembly, cutting, inspection, etc.

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